Taking on my CB160 65 Revive project has introduced me to others, in the cyber world, which are owners of the same bike. One of those people is Andrew who has his own garage project in the works with his own CB160. His bike, Lucille, is getting an engine overhaul this winter season to freshen things up for the next riding season. If you’re interested in checking out his progress you can visit his blog Meet Lucille.
I felt as though I have done my CB160 rebuild coverage to death on the blog lately. It’s too bad because I have a long ways to go yet. Anyway…in an effort to get back to fabricating I opted to perform a small machining task for Andrew in order to help make a small contribution to his project.
Andrew has planned to get rid of the electric starter on his bike and rely solely on the kick-starter (or push start). My original plan was to do the same thing with my bike however the rear sets were going to interfere with the kick-starter therefore I opted to get rid of the kick-starter and keep the electric start. I wasn’t happy with the decision to maintain the extra pounds associated with the starter however the bike needs to be practical and streeteable.
So where is this heading? Well when the starter is removed permanently you need to be able to fill the empty hole with something that will keep the dirt out and the oil in. These items are known as starter block off plates. I am unsure what is available for block off plates in the aftermarket world; I never looked or researched it. I already had one mentally designed for my bike but then never got the chance to build it. Well I looked back in my brains archives and found the engineering drawn still filed away, I figured it was still there since the archives typically don’t get trashed for 2 years or so.
So with Lucille in need of a plate and me with an idea I figured it was time to unite the two and make something happen. The plan was to build a plate that required no modifications to the engine, look clean, stay put, and seal the oil. The material of choice was a section of solid 6061 aluminum round stock. Lately I have been telling my stories through pictures so I will continue the format this time as well. Follow along.